Manufacturing / MRP

Plan what to make, know what to buy, and cost every batch accurately after it's made.

Production scheduling, bill of materials, and work orders for discrete, process, and job-work manufacturers.

Discrete & Assembly Process (Food, Chemicals, Pharma) Job Work & Contract

What the module actually does.

Multi-level bill of materials with revision control, alternate items, and scrap/yield allowances.

Routing and work-centre definition with setup time, run time, and capacity per shift.

MRP run that nets demand against stock, open POs, and WIP to produce both a production and a purchase plan.

Work order issue with material issue against BOM, backflushing, and excess/shortage recording.

Shop-floor operation tracking — start, pause, complete, and reject at each work centre.

Actual versus standard costing per work order, with material, labour, and overhead variance.

From confirmed orders to a costed batch.

1

Demand Feeds MRP

Confirmed sales orders plus forecast feed into the MRP run.

2

Plan Generated

MRP nets requirements against stock and open POs, producing a suggested production plan and a purchase plan for the shortfall.

3

Work Orders Run

Work orders release; material issues against BOM; operators mark each operation complete on the floor.

Costed on Completion

Finished goods receive into stock and the system computes actual cost against standard.

What this replaces.

Replaces spreadsheet material planning with a netted, capacity-aware plan.

Shows precisely where a cost overrun occurred — material consumption, rework, or idle time.

Makes batch traceability answerable in minutes during a recall or customer complaint.

On the Roadmap — Not Yet Available

IoT machine-data capture for live OEE and downtime, plus AI schedule optimisation and predictive maintenance alerts.

Need production planning tied to real stock?

Built and supported by DC Innovision's in-house team. Tell us how your shop floor runs today and we'll show you what fits.


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